Friday, November 22, 2013

About winding and objects of winding

Winding: The process of transferring yarns from ring, bobbin, hank into a suitable package is called winding. It may be electrical or mechanical. 
Objects of winding:
         i.            To transfer yarn from one package to another suitable package, this can be conviently used for used for weaving process.
       ii.            To remove yarns fault like hairiness, naps, slabs, foreign matters.
    iii.            To clean yarn.
    iv.            To increase the quality of yarn.
       v.            To get a suitable package.
    vi.            To store the yarn. 

Thursday, November 21, 2013

Process lay out of yarn manufacturing system with modern blow room line

Process lay out of yarn manufacturing system with modern blow room line:


Mixing, blending,lint,linters and bale management

Mixing: Mixing could be thought of combining of fibres together in somewhat haphazard proportion whose physical properties are partially known so that, the resultant mixture has only generally known average physical properties which are not easily reproducible.

Blending: Blending is based on the measurement of important fibre properties i.e, length, strength, cleanliness, e.t.c. Quantatively proportioning and combining the compatiable properties of the resultant blend can be predicted and reproducible.

Importance of mixing and blending:
  • To give the required characteristics to the end product.
  • To compensate for variation in the characteristics of the raw mtls.
  • To hold down raw material cost.
  • To achieve uniform quality.
  • To use waste cotton in mixing.
  • To meet functions and end use requirements.
Lint: The seed free cotton which is gotten after ginning is called ginning.
Linters: After ginning some short fibres are remained with the surface of the cotton seed which is called linters.
Bale management: The choice of cotton bales according to the fibre characteristics in order to achieve acceptable and economical processing condition and a constant yarn quality is called bale management.
Objects of bale management:
  • An evening out of the quality characteristics of a yarn.
  • A mean of avoiding quality jumps.
  • A possibility of reducing cost as a result of an improved knowledge of the fibre characteristics.



Flow chart of wet processing for cotton and blended fabric

Wet processing: The processes used are desizing, scouring, bleaching, dyeing, printing and finishing which are combinely called wet processing. The total wet processing can be divided into three groups. Such as:
  •  Pre-treatment process.
  • Dyeing or printing process.
  •  Finishing process.

Flowchart of wet processing for cotton fabric:


Flow chart of wet processing for blended fabric:
 

Wednesday, November 20, 2013

Some terms and definitions of yarn manufacturing

Filament: Man-made fibre of very great length, e.g, several km.
Filament yarn: Man-made fibre comprising one or more filament.
Mono filament yarn: Filament yarn consisting of one filament with a thickness up-to .1mm.
Multi filament yarn: Filament yarn comprising many filaments up to 30000 tex.
Micro-fibre:The textile committee, Germany defines a micro-fibre as a fibre finer than 1.2 dtex for polyester and finer than 1.0 dtex for polyamide.
Ultra fine fibre: An ultrafine fibre is specified as a fibre of less than 0.5 d (denier)
Super ultrafine fibre: A fibre of less than 0.1 d is referred to as a super ultra-fine fibre.